The SCADA (Supervisory Control and Data Acquisition) system is an automated production management solution that minimizes human intervention and optimizes operational efficiency. At Khatoco, the implementation of SCADA in production management aims to enhance accuracy, data synchronization, and monitoring and analysis of factory operations. 

SCADA Integration Process at Khatoco 

The SCADA integration process was implemented in the following basic steps: 

Current System Survey 

Before integrating SCADA, experts conducted a survey of Khatoco’s existing production and management systems to assess suitability and technical requirements. This process included: 

• Production Process Analysis: Evaluating production stages, machinery operations, automation capabilities, and human-device interaction. 
• Identification of Improvement and Data Synchronization Needs: Gathering information from existing systems, identifying optimization gaps, and proposing data synchronization solutions to improve operational efficiency.
• Current Equipment System Inspection and Integration Capability: Determining available equipment such as sensors, controllers, software interfaces, and the ability to expand or replace them for effective SCADA integration.

SCADA Architecture Design 

After identifying needs, the engineering team designed a SCADA model that aligned with Khatoco’s operational requirements. This process included: 

• Deployment of Sensors and Controllers: Installing sensors to measure temperature, pressure, humidity, and machine speed at critical areas to collect accurate data.
• Establishment of a Central Server and Monitoring Software System: Connecting the SCADA system to a central server for data storage, analysis, and real-time reporting.
• Development of a Display Interface and Information Reporting: Building an intuitive interface to help operators easily monitor production indicators, alert incidents, and adjust processes as needed.
• Integration with Manufacturing Execution System (MES) and ERP: Designing SCADA to seamlessly operate with enterprise management systems to optimize the entire supply chain and production control.

Benefits of SCADA Integration 

The SCADA system offers significant benefits. Firstly, real-time data monitoring helps the factory quickly identify incidents and propose timely solutions. Additionally, SCADA optimizes production operations, reducing material waste and improving work efficiency. Furthermore, automating quality control and material coordination processes enhances accuracy and minimizes production errors. Finally, the system strengthens data management security and reliability, helping businesses ensure safe and efficient production processes. 

The integration of SCADA at Khatoco is a significant step in the digital transformation and production modernization process. The successful implementation of the SCADA system not only enhances labor productivity but also contributes to optimizing production processes and minimizing management risks. By deploying smart sensors, automating monitoring, and optimizing data flow, SCADA delivers a clear improvement in production efficiency and responsiveness to production line fluctuations. 

New Ocean IS specializes in designing and providing independent, personalized digital transformation solutions for various industries, processes, and fields, ensuring maximum flexibility and efficiency. With over 15 years of experience developing and serving over 100 business partners, spanning over 3000 different projects, we are confident in providing the most suitable solutions for each customer, encompassing various system applications such as MES, SCADA, CMMS, Traceability, and more. 

For more information, please contact us: 

New Ocean IS: 

• Website: https://nois.vn/ 
• Digital transformation solution package: https://dxfac.com/