Garment Case Study

Current Challenges in the Garment Industry

Inventory Management

Warehouses come in different sizes and serve various functions like storing raw materials and finished products.
Managing warehouse data manually is tough due to factors like size, imported materials, and high volumes of products awaiting orders.
Traditional tracking methods involve paperwork, checklists, and manual data entry into Excel files.

Material Control

Managing the inventory of incoming materials, which can be substantial in volume and diversity.
Checking out materials from the warehouse to facilitate production processes.
Monitoring and managing leftover materials to optimize resource utilization.
Addressing any shortages in inventory promptly to avoid disruptions in production.

Maintaining Machinery

Each type of machine used in the production process varies significantly.
Managing these machines involves monitoring technical parameters such as capacity, output, downtime, and warranty period.
This is a significant challenge for both maintenance staff and the entire business.
The accuracy of machinery data management is crucial.
Manual data entry and Excel storage carry risks.

iMES Suites Solutions and Benefits

Digitization

Say goodbye to manual paperwork. With iMES Suites, input and output data are automatically stored, reducing the risk of human errors associated with traditional methods.

Saving Resources

The cost of stationery and data entry staff, along with storage expenses, is substantial. iMES Suites helps save these costs while also reducing time and workload.

Improve Quality & Efficiency

Routine processes and problem reporting are often time-consuming and prone to inaccuracies. FASF reduces unnecessary workload and saves 80% to 90% of time for operators, managers, and approvers.

Real-time Data

With traditional methods, data can quickly become outdated as production evolves. iMES Suites enables operators to update information swiftly and accurately, providing real-time access for efficient decision-making.

Data analysis

Using the data from the iMES Suites table, you can compare the production capacity of this clothing batch with the previous quarter, analyze strengths and weaknesses, identify areas for improvement, and develop plans to enhance production efficiency.

Easy Access

The operator can easily assign access rights to staff at the start of the job, ensuring proper access to required data fields. iMES Suites also ensures information security processes, data control for operators, and related checklists.

Server Unification

All data and checklists are stored on a dedicated server, allowing users to search for information based on their needs, such as date, month, data type, and sender. The stability and accuracy are nearly flawless.

Remote Management

You can monitor production operations from anywhere without needing to visit the factory. Simply use your phone or computer to access iMES Suites from your office. Operators can track work progress anytime, anywhere. Reports are updated daily, weekly, and monthly.

Overall Management

Operators benefit from a clear and scientific presentation of processes, stages, and production data on the Factory Smart Forms & Checklists user interface. This enhances managerial and operational oversight, allowing for better control and visualization of operations.

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